What is a PEVR?
PEVR stands for Power Enrichment Vacuum Regulator. It was used on GM’s turbocharged Pontiac 4.9 liter V8 in 1980 Trans Am/Formula (also 1981 Canadian/Export cars) and on Buick’s turbocharged 3.8 liter V6, prior to fuel injection and Computer Command Control (CCC).
What is it’s purpose?
The purpose of the PEVR is to allow the primary metering rod circuit of the carburetor to provide the necessary fuel enrichment and air/fuel ratio during the various loads of the engine.
How does it work?
The PEVR is a simple yet complex device. First we need to understand why it is needed. These early carbureted turbocharged engines are of a “draw through” design. This means the carburetor is in front of the turbocharger's inlet. The turbo is actually drawing in the air and fuel mixture from the carburetor, compressing it and forcing it down the intake manifold.
Let us look at the function of a non-turbo, Quadrajet carburetor’s primary metering rods. The primary fuel metering circuit is controlled by engine vacuum at the base of the carburetor. There is an opening exposed to the inside of the intake manifold. When the engine has high manifold vacuum (idle), the primary metering rods are pulled down into the metering jets against spring pressure to close off any fuel. When accelerating or at Wide Open Throttle (WOT) manifold vacuum starts to decrease due to engine load and the spring pressure pushes the metering rods up out of the jets to allow for fuel flow.
The draw through turbo carburetor is in a different environment from the non-turbo. Technically, the base of the carburetor is always under a vacuum due to the inlet of the turbo always demanding air. This would not allow the metering rods of a conventional carburetor to work properly when accelerating. So the GM engineers invented the PEVR to help. Instead of an opening on the bottom of the carb, an external vacuum hose port was placed at the front of the carburetor base, going to the primary metering circuit. The PEVR regulates vacuum going to this port to control the metering rods similar to a non-turbo application.
The PEVR is screwed directly into the intake manifold. The base of the PEVR sees manifold vacuum and boost. The top of the PEVR has two vacuum hose ports. The center port at the top has a constant vacuum source to it (from another port on the carburetor); the side top port connects to that special external port at the base of the carb. When manifold vacuum is high at the base of the PEVR, it allows full vacuum flow on the top side to go to the metering rods pulling them down into the jets. As the engine accelerates, manifold vacuum decreases at the base of the PEVR which restricts the amount of vacuum to the metering rods allowing more fuel. The PEVR continues restricting vacuum at the metering rods even under small amounts of boost. At 5 psi of boost and above, all vacuum has been blocked to the metering circuit allowing for full fuel enrichment. This is the key element of the PEVR and why it is so important. It allows some vacuum to enact on the metering circuit even when the engine is starting to make boost. Without this feature, the engine would see too much fuel too early and cause an over rich fuel mixture. If the PEVR diaphragm fails, you end up having a lean condition and a vacuum leak causing poor performance and possibly detonation.
How to "quick test" your PEVR:
Test #1: Remove the two top vacuum hoses and start the vehicle. If any vacuum is felt on any (or both) of the two top vacuum ports of the PEVR, the diaphragm is ruptured internally and the PEVR has failed. If no vacuum is felt, move on to test #2.
Test #2: With the engine off, attach a hand held vacuum pump to the side port of the PEVR. Plug the center port and pump vacuum into the PEVR. If it holds vacuum, it should be good. If it does not hold vacuum, the PEVR has failed.
Note: I have seen PEVRs that the diaphragm was stuck down. Even though it held vacuum, it still was not working properly.
I have a failed PEVR now what??
If your PEVR has failed, you can send it to us to be rebuilt with a new diaphragm. I can also repair any broken vacuum ports on the top of the PEVR.
$75.00 (TTA-001) Core Required-you must send me your original PEVR.
Free shipping to the lower 48 state only, international shipping available.
1980 Pontiac Turbo 4.9 (301) PEVR (Power Enrichment Vacuum Regulator)
Our basic rebuild consists of the following:
-Complete tear down and evaluation of all components.
-Ultrasonic cleaning and soda blasting of all components.
-Throttle blades adjusted for a full 90° opening.
-Primary throttle shaft bushings installed.
-New electric choke housing.
-Upgraded primary jets and metering rods.
-Upgraded power piston spring.
-APT screw grooved for adjusting using a flat blade screw driver
-APT plug removed and 1/8" NPT, screw in plug, installed.
-New secondary air valve spring and cam installed.
-Secondary air valve adjusted for full opening.
-Secondary air valve blades notched at fuel opening for better fuel response.
-New needle and seat.
-New float.
-New fuel filter.
-New accelerator pump.
-All seals and gaskets are rated for today's Ethanol blended fuels.
Additional cost for any broken or missing components.
1980 Rebuilds start at $375.00 (+ shipping) TTA-014
1981 Rebuilds (includes a new throttle position sensor)
start at $425.00 (+ shipping) TTA-014
To avoid any damage during shipping of your carb, I recommend the following....
1. Remove the air cleaner stud, rear vacuum tree and idle solenoid (in front of the linkage) and keep them with you. I do not need those items and it will make it easier to package.
2. Find a large enough box that leaves plenty of space around the top, bottom and sides of the carb.
3. Take paper grocery bags or lots of heavy paper and line the bottom of the box and tightly package the carb in the box making sure no part of the carb can come in contact with any sides of the box. The carb is heavy and the shippers do not handle them carefully. If the box gets tossed around, parts of the carb can come in contact with the sides of the box and can damage the carb. Do not use any type of plastic air cushions or bubble wrap as the weight of the carb will pop any bubble wrap or air bags and the carb can be damaged during shipping.
A video showing all of this can be seen here on YouTube:
https://www.youtube.com/watch?v=o_ApZfSkjSM
4. You can ship it to the address on our website
TTA Performance
8530 12th Place
Kenosha, WI 53144
Lead times vary. Please contact us for lead time to have your carburetor rebuilt.
TTA Performance is now offering carburetor rebuilding for your 1980 or 1981 Turbo 4.9.
TTA Performance can look over your car and make sure all systems are functioning correctly.
We provide installation and tuning of FiTech and Holley Fuel Injection systems.
We can install any of our performance parts on your 301 Turbo T/A.
Contact us to get added to the schedule.
Don’t settle for an engine rebuilder who asks “why do you want to waste your money rebuilding that boat anchor?”
Have TTA Performance rebuild your Turbo 4.9 for you.
With our knowledge of the Turbo 4.9, we will work with you to build an engine that suits your needs. We work closely with our machine shop to make sure all machining is done to the correct specifications.
Prior to assembly, TTA Performance measures all parts and clearances to check for accuracy. We also offer custom engine components to give you reliability and performance for years to come.
Whether you are looking for a stock rebuild or a complete performance overhaul of your Turbo 4.9, TTA Performance can do it right.
Basic rebuild includes:
-Complete tear down and evaluation of components
-Hot tank and cleaning of all components
-Polishing of crankshaft bearing journals
-New connecting rod and main bearings
-New camshaft bearings
-New Melling oil pump and pick up screen
-New cam and correct 301 lifters
-New double true roller timing chain
-New chrome moly piston rings
-Complete 3 angle performance valve job with new valve seals, valve springs and resurfacing of gasket surface
-TTA Performance modified head gaskets
-New water pump with correct cast iron impeller
-New rear main seal
-BOP Engineering 1 piece oil pan gasket
-Fully painted
-Engine start up and camshaft break in available at additional cost.